Self Aligning Unit

EZ-8046 | Key Features

  • Self-Alignment in the Joining Plane
  • Lockable at Any Angular Position
  • Allowable Load, Air On/Off 60/200 N
  • Parallelism < 2 µm

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Product description

The Self-Aligning Unit (SAU) EZ-8046 is a spherical air bearing that enables friction-free alignment for mounting, assembly, or pressing operations. It allows self-alignment in the joning plane (± 1° tilt) and provides precise and repeatable alignment in any angular position. The pressing operation must be performed at the working point to ensure parallelism better than 2 µm. To lock the set position, simply switch off the air supply. The mover (upper part of the bearing) remains magnetically fixed until the SAU is reactivated with air. Installation is possible in both upright and suspended orientations.
For further information and process-specific solutions, please contact us.

Suspended installation

EZ-8046-35-SAU-Anleitung-Suspended_v018-1K
EZ-8046-35-SAU-Anleitung-Upright_v018-1K

Upright installation

Specifications

Type
Unit
Value
Mounting Position
vertical - upright or suspended
Dimensions (L x W x H)
mm
35 x 35 x 29
Tilting Range
°
≥ ± 1
Alignment Parallelism
μm
< 2
Mechanical Data
Unit
Value
Weight
g
185
Allowable Load when Air On push/pull
N
60 / 50
Allowable Load when Air Off push/pull
N
200 / 80
Distance to Operating Point
mm
52.5
Material Rotor
1.4104 steel
Material Housing
brass
Interfaces and Environment
Unit
Value
Supply Pressure
Mpa
0.5
Air Consumption
Sl/min
0.5
Clean Room Suitability
applicable
EZ-8046-35-SAU-Blueprint

Alignment procedure

Step 1

Air Supply Activated

The tool moves down-ward. Pressure is transmitted from the workpiece holder to the mover (up-per part of the SAU). The air supply is active.

Step 2

Air Supply Activated

The alignment is carried out as the mover adjusts to the target position. The air supply remains active. The workpiece is aligned within a maximum tilt angle of ±1°.

Step 3

Magnetic Preload

Once the alignment is complete, the air supply is switched off. The mover is secured to the base by magnetic preload forces, holding it firmly in the aligned position.

Step 4

Magnetic Preload

The tool retracts. The workpiece remains securely fixed in the aligned position and is held for further processing until the air supply is reactivated.

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